Durable 20 Stations Cable Tray Roll Forming Machine 10 Meter Per Minute

20 Stations 10meter Per Minute Cable Tray Roll Forming Machine With Servo Feeding

 Main Specifications Data

• Material– thickness:1-2mm
• Raw material: Galvanized steel and black steel sheets
• Working Speed: 10meters / min
• Forming Steps: 20 stations
• Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
• Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining
• Driven system: by chain shafts diameter 100mm
• Main Power with reducer: 22KW WH Chinese Famous
• Cutting: Hydraulic Cutting Cr12mov
• Material of Cutting Knife: Cr12Mov, Quench HRC58-62
• Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand
• The whole machine is controlled by industry computer-PLC.
• PLC--Panasonic, Japan
• Touch Screen—Beijing Kunlun Encoder--Omron, Japan
• Electric parts--Schneider
• Adjust the height by the motors and the rails, controlled by the PLC

Machine Part List

Profile Drawing

Working Flow  

Decoiler- Levelling- Servo Feeding- Punching- Main Roll Forming - Cutting- Run out Table

Technique data

• 5 ton hydraulic De-coiler

Diameter: 508-610mm Hydraulic expansion. Pictures for reference

Expansion: hydraulic decoiler

Capacity: 5000kg per mandrel

Max Coil Width: 1250mm

Drag tension brake with variable brake tension adjustment valve

• Leveling device

7 rolls leveling, 3 rolls up and 4 rolls down

Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface

Leveling Raw Material thickness:1.0-2mm

Max Leveling Raw Material width: 1000mm

Power: 7.5kw

• Feeding device

Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

• Press machine

Series JH21-160

Brand name: Yangli

• Punching Moulds description

As for the profiles, total need 5 sets of punching moulds, when need to punching the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.

Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)

Punching holes: long holes at bottom 35*7, and distance is 25mm, and 80mm. with Logo

Side holes: when width is 50mm, 2 holes, when width is 100mm, 2 holes, and when width is 150mm, 3 holes.

• Cutting:

Cutter blade material: Cr12mov HRC58-62 degree

Cutting after forming: Cut the sheet after roll forming to required length

Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.

Material of blade: CR12with heat treatment

Length measuring: Automatic length measuring

Tolerance of length: 6m+/- 1.5mm

• Out tables:

Length: 3 meters

Number: 2 units