12m/min High Speed Polyurethane Sandwich Panel Line Full Configuration 18.5Kw 300-800C

12m/min High Speed PU Sandwich Panel Production Line Full Configuration

PU Sandwich Panel Technical Parameter

1.1 Uncoiler

a)  motor power: 3Kw

b)  hydraulic power: 2.2Kw

c)  raw material: color steel sheet, aluminum sheet

d)  innder diameter of coil: 500mm- 600mm

d)  outer diameter of coil: 1200mm

e)  coil weight: 10T

f)  sheet thickness: 0.4-0.8mm

g) sheet width: 1250mm

f)  uncoil speed: 1.5-12m/min 

g) hydraulic pressure: 6.3Mpa

1.2 Coil Car

a) hydraulic cylinder lift stroke: up panel 0.5m, down panel 0.5m

b) coil car stroke: 2.5m

c) pressure of hydraulic system: 6.3Mpa

1.3 Two sets of steel sheet transverse cutting machines

a) hydraulic 

b) cut steel sheet according to certain length

c) two sets of PVC film covering device which applies the PVC film onto the steel sheet

1.4 Roll Forming Machine

a) Motow power: up panel 4Kw, down panel 7.5Kw

b) roll forming speed: 1.5-12m/min 

c) roller material: 40Cr, surface chrome coated, thickness 0.05mm

d) The way of width adjust: straight track, silk pole, reducer motor adjustable

e) width adjustable range: 600-1250mm

f) sheet thickness: 0.4-0.8mm

g) structrue: arm type adjustable, support roller in the middle 

h) shaft diameter: 50mm

1.5 Pre-heating Room 

a) temperature sensor: hot couple

b) temperature adjustment: automatic control by temperature control equipment 

c)  hot air motor: 18.5Kw

d) hot air heater: 200Kw

e) heat type: heated by electricity and air circulate

1.6 Double belt machine

a) effective working length: 24m

b) length & width of double belt: 1400mm x 267mm

c) double belt material: alloy steel 

d) double belt thickness: 14mm 

e) speed: 3-10m

1.7 Band Saw Cutting Machine

a) outline dimension of band saw cutting machine: 5500mmx5000mmx 3000mm

b) run speed of band saw: 1000-1500rpm

c) rotate diameter of band saw: 550mm

d) cutting speed of band saw: 50m/min-1000m/min 

e) width of band saw: 30mm

f) length of band saw: 3000mm-4000mm

g) transverse move distance: 1500mm

h) cut length on line: 3000mm

PU Sandwich Panel  Main Components

Working Flow of PU Sandwich Panel 

Profiles of PU Sandwich Panel 

Loading Pic

Company Profile

Sussman Machinery (wuxi) Co., Ltd. is specialized in building materials of light steel structure. Since the factory founded 10 years before, it always designs and produces various type profile of roll forming machine.
The main products of factory is Roller shutter door, PU sandwish panel line, pre-painted steel forming machine, Racking roll forming machine, the cable tray roll forming machine, Glazed Tile forming machine, Automatical C/Z Purlin forming machine, Floor Deck forming machine, Guardrail forming machine, Down Pipe forming machine, the whole carriage plate for car beam unit, Steel storage unit, etc. The products are widely used in warehouse, factory buildings, supermarket, Nursing homes, villas and other construction projects, Our factory can meet the construction enterprises, automobile industry, Iron and steel production enterprises' growing demands.
Sussman machinery is located in Wuxi city, Jiangsu province which is close to Shanghai, It's about half an hour's journey. We enojoy the convenient transportation and advantageous location which supply good business opportunities for the buyers home and abroad.

Transportation

All goods will be shipped to your country, containers number will be decided with how many machines would you choose

Installation of the machine

The individual components of the machine are installed according to the layout and prepared for the commissioning.

The installation comprises of:

- Installation by Sussman service technicians.

- The following services are included:

- Installation of the machine components.

- Adjustment of the machine components.

- Connection of all motors to the control cabinet.

- Installation of the required safety devices.

Delivery extent does not comprise of:

- Media supply (electrics, compressed air, etc.)to the machine(control cabinet)

- Raw material,process material and fuels

- Raw material for test blocks

- Transport and lifting devices

- Auxiliary staff.

The operators of the plant should be present during the installation in order to become familiar with the new machines.

Commissioning of the machine

The components of the machine are commissioned one after the other. At the end of the commissioning the machine is ready for production and is handed over.

The commissioning comprises:

- Commissioning by Sussman service technicians

- Training at the machine

- The following services are rendered

- Run up of the machine components

- Testing of all functions of the machine components

- Start of a fully automatic molding process

- Execution of machine acceptance

Delivery extent does not comprise of:

- Raw materials, process materials and consumables

- Raw material for test blocks

- Transport and lifting devices

The operators of the plant should be present during the commissioning in order to become familiar with the new machines．

Our After-Sales Service Commitments

Sussman hereby solemnly promises: We implement the “three guarantees” service policy for any equipment sold by Sussman, provide free of charge installation guidelines, commissioning and maintenance of the equipment, training of the Buyer’s relevant Operators; and provide technical requirements for the installation and operation of the equipment, technical layout diagrams and other related information, provide a lifetime supply of maintenance and spare parts

The detailed measures are as follows:

1.Guidelines for installation and commissioning of equipment:

Based on the actual situation, to assist and guide the Buyer and Buyer’s technical personnel in the overall installation location, the installation of equipment, and provide Buyer with answers to their questions and related issues;

2.Provide training for operation and maintenance personnel:

Based on the Buyer’s request, Sussman will provide free of charge training of the operation and maintenance personnel;

a) The User (Buyer) can send their operation and maintenance personnel to our factory for learning and training;

b) When Sussman is doing the installation and test running of the equipment for the Buyer, the Buyer can send their personnel to participate.

3.If failure occurs in any of the machines during the “three guarantees” period(one year), then, upon the Buyer’s request, Sussman will eliminate the failure;

4. Sussman will inform all its Buyers about any upgrades and significant product improvements. Sussman will provide equipment modifications based on their costs. Sussman will provide Buyers with high-quality after-sales services in a careful and responsible attitude, provide very strong guarantee for the Buyer’s normal production.

We provide quick and satisfactory customer service, and promise to respond within 24 hours after receiving your complaints by phone or email

Quality Control

1.We strictly control the quality of raw materials and we can offer inspection certificate of our raw materials for you.
2. We do manufacturing strictly according to the technological processes. Besides, we carry out sampling inspection for our products.
3. All of our workers have received relevant quality management training so that the quality of products can be ensured.
Our goal is to offer the best solution for our customers, supply high quality machine and good service with reasonable price. We sincerely hope to cooperate with worldwide customers for mutual success.

FAQ

1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .

2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.

3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas services by skillful technicians.

4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.

5) How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome your visit us and test machine by yourself in our factory.

6) Q: Do you sell only standard machines?
A: No. Most machines are made to order.