High Way Crash Barrier Panel Roll Forming Machine Two Waves and Three Waves

High Way Crash Barrier Panel Roll Forming Machine Two Waves and Three Waves ​ 

Machine List:

The equipment flow

Decoiling—Feeding (take the sheet to the first station)—leveling----Punching of the sheet ---- hydraulic cut to length—— roll forming----outtable

The structure of equipment

1, Hydraulic de-coiler

• Single unrolling machine, one side can put material
• Adopt automatic hydraulic system
• Coil weight (Max):5000kg
• Coil dia (Max):1600mm
• Oil cylinder dia:1200mm working pressure: 10mpa
• Coil Width (Max.):500mm
• Working speed: 0-25m/min
• Power: 5.5KW

2, Feeding, Leveling

Main features of the machine:The leveling roller's mechanical property such as rigidity and roughness concentration of the surface are rising very much after hardening and tempering. It includes pinch roll and leveling roll. The pinch roll can adjust along. The leveling roll uses the whole structure. There are two adjusting point at the front and the end. It can form a certain banked angle to improve the leveling quality. The feeding port of the leveling machine has a pair of guide plain-barrelled roll and two pairs of guide vertical roll. The guide vertical roll can moves centered or moves at the same time. It is adjusted by hand wheel, so it is convenient to centered

1, feeding the sheet to the guide roller (it is adjustable by right and left).

2, feeding roller: diameter is ￠160mm; material is 40CR steel, HRC48-52.

3, Leveling roller: upper is 3 rollers, down is 4 stations(total is 7 stations), material is 40CR steel, HRC48-52.

4, diameter of leveling roller: 180mm

3, Punching (can right and left adjust)

• using hydraulic punching
• oil cylinder dia: ￠180mm
• working pressure:30mpa
• mould material: Cr12 quenched 58°-62°
• hydraulic power:7.5kw
• size: 1.5m long*1.1m wide*1.2m high
• interjet printer for the logo and the year and the batch

4, Cuttng

• hydraulic cutting
• knife material: Cr12,quenched 58°-62°
• oil cylinder dia:250mm
• working pressure:60mpa
• working journey: 80mm

5,  Roll forming

• main motor power: 22kw
• station: adopt cast iron HT50
• Decelerating motor: BWD14-43-37KW, made in Shanghai or Changzhou
• drive: gimbal driving,120*500
• main shaft dia: ￠120mm material: 45﹟forge steel
• roller material: GCR15 quenched 58°-62°,chromed
• roll station:15stations
• roller thickness: 3-5mm
• Timing by transducer:5m--20m/min(not including punching)
• Transducer: Panasonic made in Japan. 380V 50HZ
• Computer: PLC
• Computer operating panel: touching screen

6, Control Panel Panasonic

1: Full line is controlled by PLC control system,touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc..

2: Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.

3: Machine side is equipped with the manual operation control panel for convenient worker to operate;

4: Entire line surveillance function: to reach surveillance production line movement condition, realizes to various locations production condition surveillance;

5: Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.

7, the Outside size of complete line:

• 25m long*2.1m wide*1.7m high
• Weight: about 32T total

8, automatic packing machine

This automatic packing machine is adopt automatic up and down to get the end product and the across get the end product, after the end product from the roll forming machine, the end product will down on the automatic stacker, when the second end product come down on the stacker, the computer will control the stacker come down, one time is 20 pieces, it is can have do 3 group in one time.

• Specification: 1600mm x5000mm
• Working speed: 0-15m/min
• Length of stacker: 5 m
• Power: 2.2KW
• Power of up and down: 1.5kw
• Control by PLC,
• size: 5mlong*1.6mwide*0.6-1mhigh
• can take 3T end product
• type of take the material: right and left
• drive by double chain
• packing: automatic

Profile drawing

Machine picture

FAQ

Q1. What's your delivery time?
A1:Depending on the type of machine, duration of 1.25 days to 60 days from the date of order.

Q2. Do you have after-sales support?
A2:Yes, we are happy to give advice and we also have skilled technicians available across the world.We need your machines running in order to keep your business running.

Q3. Do you sell only standard machines?
A3:No, most of our machines are built according to customers specifications,using top brand components.

Q4. What will you do if the machine is broken?
A4:Our machine's warranty period is 12months,if the broken parts can't repair,we can send the new parts replace the broken parts freely,but you need pay the express cost yourself.If it is beyond the warranty period,we can negotiate to solve the problem,and we supply the technical support for the whole life of the equipment.

Q5. Can you be responsible for transport?
A5:Yes,please tell me the destination port or address.we have rich experience in transporting.