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Stud And Track Roll Forming Machine
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| Place of Origin | Wuxi, China |
| Brand Name | Sussman |
| Certification | CE, SGS, ISO |
| Model Number | RF-ST |
High Productivity PLC Control Automatic Light Gauge Steel Framing Roll Forming Machine Cad Frame Roll Forming Machine
Main Specifications
| No. | Item | Specification | |||
| 1 | Powered Decoiler | ||||
| Loading weight | 2 tons | ||||
| Coil Inner Diameter | 460-520mm | ||||
| Power | 1.5kw | ||||
| 2 | Roll Forming Machine | ||||
| Dimension | 5Mx1Mx1.8M | ||||
| Weight | 3500KGS | ||||
| Material of Rollers | Material: GCr15 | ||||
| Processing Technic for Rollers | CNC machining, heat treatment HRC58-60,then processed by CNC lathe, plating finally | ||||
| Material of Shafts | 40Cr | ||||
| Processing Technic for Shafts |
CNC machining, quenching and tempering HRC28-32,then processed by CNC lathe, plating and polishing finally |
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| Sheet Guiding Device | |||||
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Holes Punching Device
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(dimpling with screw holes,service hole,web notch,lip notch, truss end chamfer, swage, crimp)
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| 3 | Control System | ||||
| Main control system | One Lenovo laptop and a control box inside of based frames of the machine | ||||
| Producing software | Special designed to match with the designing software Vertex | ||||
| Leaser Printing Device | USA Matthews Leaser Printing Device for painting spray logo and installation indicating number | ||||
| Remote-control device | Wireless remote-controller controls machine to go forward or backward or stop | ||||
| Brands of main components | PLC(self-developed),Relay (Schneider), proximity switch(Schneider), Encoder(Omron), Servo Motor(Xinjie) | ||||
| 4 | Servo System and Hydraulic System | ||||
| Servo motor | 5.5kw, taking with precision planetary gear reducer | ||||
| Hydraulic Station | 7.5KW;Hydraulic oil injection 200 litre | ||||
| 5 | Run-out Table | ||||
| Length | 3M | ||||
Main Accessories
1. The wall, floor and roof structure is produced automatically, saving design time.
2. Automatic 3D molding, insure 100% accuracy.
3. With analysis project function, the software can calculate bearing capacity.
4. Create frame work 3D map and 3D decoration view.
5. The whole building frame can be resolve to independent unit drawing.
6. Calculate the bill of material, including the needed steel, plates, thermal insulation material,doors and windows, screws and other matching material.
7. Create the processed data including the marked work piece, docking with the equipment.
8. Software maintenance and training fee.
9. Maintenance and supporting fee is USD 2200.00/Year. It’s for software update and optional.
Numerical control system
With independent intellectual property rights LGS Maker production control software can insure the system be used in all kinds of working environment with its industrial grade computer.
1. 17 inch color industrial grade computer can choose keyboard, mouse or touch screen operation. Switching manual or automatic function at will.
2. With different languages to choose in operation interface, it’s easy to handle output data in design software can be copy by USB or teletransmission by Internet.
3. Read design data directly while in production, without manual intervention.
4. Real-time monitoring whole production process by graphics, which can show which work piece is working, the length, pcs and material condition etc.
5. Monitor and control the production process with automatic fault detection and alarm system to protection.
6. Improve efficiency to add, modify or cancel the task at any time, no matter single rob piece or whole unit. It can solve the scrap problem caused by material defect or personal error.
7. Data is automatically saved after the machine shut down at normal case. Accidental power-off protection device is optional.
8. System is permanent free use with independent intellectual property rights.
Equipment description
1: Configuration of the machine
Uncoiler 1 set
Roll forming roller: 12 groups
PLC control system 1 set
Hydraulic cutting system: 1 set
Collection table
2: Working Process Flow of the omega profile forming machine
Uncoiling-Coil feeding-Guiding-Roll Forming-Punching (if needed) - Cutting-Collection table
3: Technical Parameters:
A: Power supply:
380V, 3 phases, 50 Hz (can be adjusted according to actual power supply conditions in different countries)
Main motor power: 7.5KW
Pump power: 5.5kw
B:Uncoiler:
Inner diameter: 460-520mm
Outer diameter: 1300mm
loading weight: 2T
C:Forming part:
Feeding thickness: 0.6-1.2mm
Feeding width: 50-500mm
Forming speed: 8-12m/min
Cutting Deviation: 10m±2mm
No. of Roller station: 12 groups
Roller material: GCr15
Material of shaft: Cr40
Diameter of shaft: 42mm
D:Hydraulic System:
Hydraulic pressure: 10-12 Mpa
Cutter material: SKD11
E:Control system:
Full-automatic NC-PLC control system
Control channel: Colored touch screen
Our machine photo
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