4'' To 20'' Width Adjustable CZ Purlin Roll Forming Machine With Gearbox Driving 3.5mm thickness
A CZ purlin roll forming machine is a specialized piece of equipment used in the construction industry to produce C and Z-shaped purlins from metal coils. These purlins are essential components in the structural framework of buildings, providing support for roofs and walls in various structures including industrial buildings, warehouses, and residential homes.
Key Components
1. Uncoiler: Feeds the metal coil into the machine.
2. Roll Forming Stations: Series of rollers that shape the metal into C or Z profiles.
3. Punching Unit: Creates holes in the purlins for fastening.
4. Cutting System: Cuts the formed purlins to the required lengths.
5. Stacker: Collects and organizes the finished purlins.
6. Control System: Manages the entire process, ensuring precision and consistency.
Features and Capabilities
- Profile Production: Capable of producing C, Z, U, and Angle shapes with quick changeovers between profiles.
- Adjustability: Features variable adjustments for different sizes and thicknesses of purlins, typically ranging from 1.5mm to 3.0mm in thickness.
- Automation Levels: Available in semi-automatic and fully automatic variants, with fully automatic machines offering higher efficiency and productivity.
- Speed and Efficiency: High-speed production capabilities, with some machines achieving speeds up to 30 meters per minute.
Industrial Applications
CZ purlin machines are widely used in various construction sectors:
- Building Construction: For roofs and walls in warehouses, factories, shopping centers, and homes.
- Infrastructure Projects: Such as bridges and transportation terminals.
- Solar Power Structures: Providing support frameworks for solar panels.
Considerations for Choosing a Machine
When selecting a CZ purlin roll forming machine, consider the production capacity, the types and sizes of purlins needed, the material thickness, the level of automation, and the reputation of the manufacturer. These factors influence the machine's performance, cost, and suitability for specific applications.
Overall, investing in a CZ purlin roll forming machine can significantly enhance the efficiency and quality of purlin production, essential for modern construction projects.
Technicial Speciafication
| Material |
PI; PPGI |
| Thickness |
1.5-3.5 mm |
| Forming Speed |
0-20m/min |
| Roller stations |
20 stations |
| Roller material |
Cr15 to be quenched |
| Main motor |
30kw |
| Hydraulic cutting power |
7.5kw |
| Control system |
PLC |
| Dimension |
15×1.5×1.6m |
| Driving system |
Gearbox |
| Tolerance |
±1.5mm |
Working Flow
Decoiler—→level device—→hydraulic Punching —→hydraulic cutting—→main forming machine—→ run out table
Machine List
| 5 ton hydraulic Uncoiler |
1 set |
| Hydraulic punching and cutting device |
2 units |
| Main roll forming machine |
1 set |
| Control box |
1 unit |
| Hydraulic station |
1 unit |
| Auto stacker |
1 unit |
| Safety Cover |
1 set |
| Tool box |
1 unit |
Main Components of the Machine
1. Hydraulic Decoiler with Breaking device is equipped for coil processing.
2. Leveler
3. Hydraulic punching system
4. Pre Shearing System
5. Rollformer with tooling
6. Run Out Table or automatic stacking device
7. PLC and MCGS touch screen are used for data processing and setting.
8. Roll forming speed is 8 - 12m / min.
Profiles
PURLIN SIZES
Width: 100-500
Thickness: 1.5-3.5mm
Height: 50-100mm
Control Box:
(1) Power supplier: 415V, 50 Hz, 3Phase (adjusted with the requestment)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC,
(4) Length inaccuracy can be amended easily.
(6) Control panel: Button-type switch and touch screen
(7) The language in the touch screen: English and Chinese
(8) Unit of length: millimeter (switched on the control panel)
Out Table
Length : 2m
Quantity: 2 units
Pictures of the product:
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